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The galvanizing reaction will only occur on a
chemically clean surface. Most preparation work is
done with this in mind. Like most coating processes
the secret to achieving a good quality coating lies
in the preparation of the surface. It is essential
that this is free of grease, dirt and scale before
galvanizing. Contamination is removed by a variety
of processes. Common practice is to degrease using
an alkaline or acidic degreasing solution into which
the component is dipped. The article is then rinsed
and then dipped in hydrochloric acid at ambient
temperature to remove rust and mill scale. Welding
slag, paint and heavy grease will not be removed by
these cleaning steps and should be removed before
the work is sent to the galvanizer. After further
rinsing, the components will then commonly undergo a
fluxing procedure. This is normally applied by
dipping in a flux solution - usually about 30% zinc
ammonium chloride at around 65-80°C. |
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